If you are looking for a reliable and cost-effective application for EMI shielding, then you can think of die-cut gaskets. Die-cutting is a technique that combines proven technologies with effective approaches to gasket fabrication. Even though techniques can vary, every method includes two core components; one is a metal tool known as a die, and the second is the cutting machine itself. This technique is efficient for connector gaskets and can produce several other types of seals and insulation.
The die-cutting technique has part volumes that range from low to high prototypes with tight tolerance. Features such as clean edges and bolt holes with specific radii are readily achievable. However, there are a few advantages that you should look into to understand why it is important to choose to die gut casket for your next project.
COST-EFFECTIVE AND COST-EFFICIENT
To reduce setup costs, the die-cut gasket can be produced easily on rotary or flatbed equipment. It helps to track variation in material thickness. You no longer have to material feed manually because automated handling systems replace them. Further to control the project cost, you can even choose your own diet according to your preference. You can source a cost-effective die-cut gasket if you manage to balance tool type with everything else, including part features and gasket cutting technique.
Steel rule dies comparatively cheap from solid milled dies. They can be a good choice for low-volume production, but solid milled die provides greater accuracy and detail. If you wish to consider both fine detailing and tight tolerance, you should opt for compound dies. You should opt for rotary dies for high-volume production, especially with thin-gauge materials such as foils, films, or papers. Then there is the latest digital-die cutting, which is generally used with prototyping. Digital-die cutting not only provides exceptional edge-cutting but also saves time as this technique includes knives, and die cutters have a whole inventory of these knives. So you don’t have to wait to order tooling.
The die-cut casket industry is a global industry that can be found anywhere, including the nearby communities. Shorter supply chains can reduce costs but most die cutters use and have similar materials and overhead costs. What differentiates these die cutters is their capabilities, such as roll slitting. The supply chain flexibility makes you choose to die-cut gaskets as there is widespread availability. Whether you live or where your manufacturing unit is present, you can receive supplies from anywhere if you select the right vendor. Choose a correct partner that verifies everything at every point of the production.
NO MAJOR TOOLING EXPENSES
Most die cutters require tooling; only the digital die-less cutter can continue production without any tools. However, metal dies need not be expensive; a simple metal can be used in production. It is capable of high-volume production, but cost-effective dies also make it a smart choice for low-to-medium volume runs. Therefore you can change designs with no major tooling expenses.
Hence, enjoy the advantages and choose a die-cut gasket for your next project.